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AUTOMATED CONVEYOR DELIVERY SYSTEM

Automated Lunar Excavator

Have you ever wanted hardware that was good enough for the simulated rigors of the lunar environment? Perhaps not, but Automation Direct may fit the bill; by using a DL06 PLC!

Our robot “Attila” is an automated excavation robot that competed in the 2009 Regolith Excavation Challenge, part of NASA’s Centennial Challenges program. The competition took place on October 18-19, 2009. (more…)

Automated Conveyor Delivery System

picture-487
This ITT-Tech student conveyor project moves products from three locations and sorts and delivers those products to three separate locations based on color codes.

To move the items, we use a main conveyor with two infeed and two outfeed conveyors attached to it. The two infeed conveyors transfer cargo to the main conveyor as long as cargo in not coming along on the main. (more…)

Kettering University Titanic Pinball Machine

Capstone Project in Electrical Engineeering at Kettering University

Capstone Project in Electrical Engineeering at Kettering University

As an electrical engineering  senior design capstone project at Kettering University located in Flint Michigan, we were required to build a pinball machine. The machine was to utilize a PLC to control scoring inputs, light outputs, reset button, and control the electromagnets and doorbell. The PLC my group selected was the DirectLogic DL-06, and we planned to use the freely downloadable DirectSoft100 programming software to program it. We were able to program basic features, but when we tried to program more advanced features we found that we were exceeding the 100 word limit.  We contacted Automation Direct and they were kind enough to donate a full version of DirectSoft5 to Kettering. With the unrestricted programming package we were able implement all the features we desired - such as the doorbell and flashing lights when the game is won.

Check out our YouTube video to see (more…)

Autoloading Paintball Tank Cannon

Dead-by-Dawn is one serious “scenario paintball” team (check out this article in Wired Magazine).  These guys built a tank from a turf loader, but hey - other teams have tanks - DbD decided to put a double-barrel auto-loading cannon on theirs - and they used an AutomationDirect DL06 PLC to automate the loading and firing of that cannon.

necronomicar1

They have promised to post a write up here soon.  Until then here’s a link to their site,  be sure to check out the “Tech” page, with YouTube vids and much more about the Necronomicar, and the cannon: “Boom, Boom”.

Biodiesel Processor

Sam Flournoy has built a Biodiesel Processor and now he’s working on automating it using lots of Automation Direct components, including a DL06 PLC, C-more screen, and many others.  He submitted this picture:

C-more panel installed

His website and YouTube videos … (more…)

Jack-the-Ripper

I wanted a way to rip my CD collection automatically. I have over 2000 “store bought” CDs, and I wanted to get them into I-tunes (or winapp, etc.) without having to sit at my PC for a month moving the CDs in and out of the PC CD drive.  There was an old automated CD burning device at the office, and they said I could borrow it - as long as I didn’t break it, or prohibit it from functioning as a CD burner.   Here’s the donor device:

composerplus

It’s a “Composer plus” from Primera.  It was originally sold for limited mass production of  CDs.  You fill up one of the hoppers with blanks CDs, and it transfers them one at a time into the CD drive (at lower right), where they are burned (via an attached PC and some custom software), then the arm fetches the burned CD back out of the CD tray and puts it in the completed hopper, and repeats.   My company has outgrown it; we got a larger unit with multiple CD drives and an attached printer.  At first I thought that it might work as an automatic ripping device without modification, but the software only works for burning, there was no way to get it to rip.  I’m sure it might be possible to reverse engineer the device driver, and create such software from scratch, but I thought I could find an easier way… (more…)

Magic Stacklight

stacklightWe had some Automation Direct parts left over from a system integration job: an LED stacklight, a 18mm capacitive sensor, and several others.  I got bored one day and put some of them together just for fun.   With a couple of tiny 12 volt batteries inside, this stack light will now illuminate when ever it’s placed on a metal surface.  We’ve had lots of fun placing it on various surfaces around the office.  People assume we’ve drilled a hole in their credenza or other office furniture to run the wiring.  Then they pick it up, and the lights go out.

Funny to us geeks anyway…

The sensor is mounted in the base of the stacklight, pointing down of course.  We put a small radio shack switch under there also, to turn the unit on and off. (more…)

Lighting Timers for Neighborhood Park

 

Our Homeowner’s Association (HOA) wanted some lights at our beach area that members could easily turn on at night, but which would automatically go off after a couple of hours. I put together this project with three timers and some pushbuttons from AutomationDirect

that solves the problem nicely.

The timers have dials on the front, and can be adjusted from .05 seconds, up to 60 hours. We decided on 2 hours for our application…

How it works…

Users simply push the appropriate button to turn the lights on.
The lights automatically turn off after 2 hours (duration is selectable).
The reset button allows users to turn-off all the lights on demand. (more…)